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Which grain size of white fused alumina is standard for floating oil seal lapping?

Floating Oil Seal Ring Material: 420 / 440C Stainless Steel. The sealing surface requires a mirror finish of Ra 0.04‑0.08 μm with no deep scratches. The mainstream abrasive used in the industry is white fused alumina micropowder (national standard lapping micropowder, JIS lapping micropowder), Al₂O₃ ≥99.2%, acid-washed, dried and magnetic separated. Oversized particles are strictly controlled to prevent fatal scratches on the sealing surface.

Common Grades of White Fused Alumina Micropowder for Floating Oil Seal Lapping

 

ProcessJIS Mesh SizeD50 Particle SizeDescription
Rough Lapping (removal of tool marks, flatness correction)1200# / 1500#7‑10 μmRemove machining tool marks and correct flatness as preparation for fine lapping
Fine Lapping (mainstream for mass production)2500#5‑7 μmFinal lapping powder adopted by most floating oil seal manufacturers, directly achieving Ra 0.06‑0.08 μm to meet factory sealing specifications
High-End Ultra-Fine Mirror Finishing3000‑4000#2.5‑5 μmFor premium oil seals targeting lower roughness; lower efficiency and higher cost

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